Ergonomics: Well-designed workstations boost productivity and savings
To recruit and retain talent in today’s highly competitive packaging job market, an ergonomic workplace is a key point of attraction. Well-designed work environments not only improve employee well-being, but also drive productivity, quality and savings.
To recruit and retain talent in today’s highly competitive packaging job market, an ergonomic workplace is a key point of attraction. Well-designed work environments not only improve employee well-being, but also drive productivity, quality and savings.
How can ergonomics be introduced to packaging?
The Kaizen method, a Japanese philosophy meaning “good change”, is a useful tool for integrating ergonomics. It encourages staff to continuously review the processes they use for ongoing improvement. Starting with a review of each activity, analysis should be made to identify changes that can save time and simplify tasks. Specifically, this means assessing the layout of materials on the packing station and creating shortcuts that eliminate unnecessary handling.
Increasing productivity with properly planned workstations
Properly planned workstations should accommodate 90% of operators with height-adjustable tables, footrests and equipment, as well as flexible chairs and anti-fatigue floor mats. The most-used materials should be within easy reach, and staff should have the option of standing or sitting. Implementing these basic elements can increase productivity by up to 25%, compared to fixed workstations, ergonomic experts say*.
Reducing risk with automation
Automation also offers ergonomic advantages by easing the burden of repetitive manual labour and reducing the risk of workplace injuries which, according to the International Labour Organisation**, total nearly 340 million per year. For example, label scanners, robotics, and case sealers or erectors all speed up output while helping to reduce labour costs lost due to tendonitis, carpal tunnel or back pain.
Focus: Our client case-study
An Antalis client in the agricultural machinery sector has decreased work-related illnesses and increased efficiency by 30% by using our packaging optimisation solution. A lifting aid now elevates heavy batteries weighing 30 kg to 60 kg, lessening the strain on employees who previously had to lift the batteries by hand, and making the process safer.
Into the future with ergonomics
Ergonomics will have a positive impact on the future of packaging. Adopting an ergonomic strategy that carefully considers the activity, the operator and the environment is the future for packaging lines that want to sucessfully lead the way in employee safety and well-being. And now is the time to get started!
Sources:
*Ergonomics at work - www.bostontec.com
** International Labour Organization – www.ilo.org
